CABLE & HARNESS KITS

Exsel Design & Integration offer cable manufacturing for projects, which includes complex harness designs, using military connectors and often requires hand-lay of multi-way looms.

Many years of experience in the manufacture of Cable Assemblies and Wiring Harnesses resulted in our having a first class assembly facility, where quality & fast turnaround times are paramount. Exsel Design & Integration are able to meet the demands of both Commercial & Defence contracts whilst producing a comprehensive range of assemblies at competitive prices.

One Offs to Volume Production
Overall Quality Assurance to BS EN ISO 9001:2015
ROHS Compliant Cable Assemblies
Cable/Harness Design and Prototyping Service
Manufacture/Assembly to IPC WHMA-A-620 disciplines
SC21 In House Supply Chain

CABLE & HARNESS KITS CAPABILITIES

Ruggedized Cable and Conduit Assemblies (Defence/Commercial) for Vehicle Systems and Platforms for Harsh Environment Operation
Single, Multi-Core, Coaxial, Ribbon, Flat and Twisted Twin Cable
Single / Double Screened, Power, Data Cable Assemblies
Flat and Circular Earth Bond Braided Assemblies
Multi-branched Hand Laid Wiring Looms (up to 10 way)
Non Hand Laid Cables up to 150 Metres
Multi Core MIL-C Cables up to 156 Pins
Cable Assembly Repair and Refurbishment Service
Tyco Trained Assemblers
Components – In-House Procurement or Customer Free Issue

QUALITY & TESTING

Computer Based Automated Test Equipment
Tests for Continuity, Insulation Resistance, HPOT, VSWR
Testing for Impedance Loss, VOIP, Frequency Sweeping
Line Side Multi-Level Testing and Quality Inspection/Certification